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Yamaha Sigma-G5S II Pick and Place Machine
Products description
Product Features:
Model
sigma-G5S II
Applicable PCB dimensions
Single lane
L610×W510 mm to L50×W50 mm
Dual lane
L610×W250 mm to L50×W84mm (dual feed)
Mounting capability
High-Speed Multi-Head×2 specifications: 90,000 CPH
Applicable components
High-Speed Multi (HM) Head
0201 to L44×W44×H12.7 mm or under
Flexible Multi (FM) Head
1005 to L72×W72×H25.4 mm or under
Mounting accuracy
High-Speed Multi (HM) Head
0201/03015: ±25um/80,000 CPH
Flexible Multi (FM) Head
±0.015 mm
Component types
120 types max. (8 mm wide tape equivalent)
Power supply
3-phase AC200V ±10%, 50/60Hz
Air supply
0.45 to 0.69 MPa (4.6 to 7 kgf/cm²)
Exterior dimensions
L1,280×W2,240×H1,450 mm
Weight
Approx. 1,800 kg
1) World’s fastest mounting speed in its class; 5% faster than the YSM20
Featuring a new wide-scan camera with improved component adaptability
Yamaha Motor increased XY-axis speeds, improved the actions involved in pick-up to placement, reviewed and revised the rigidity of structural parts to withstand higher mounting speeds and more. As a result, the YSM20R boasts the world’s fastest mounting speed in its class of 95,000 CPH (under optimal conditions as specified by Yamaha Motor), an approximately 5% improvement compared to the YSM20.
“Flying recognition,” a function for recognizing components in the shortest path between pick-up to placement positions, enhances the performance of Yamaha Motor’s proprietary scanning camera to enable high-speed mounting with zero recognition time loss. In addition to accommodating components up to 12×12 mm in size for high-speed mounting (up from 8×8 mm), side lighting is used to allow for high-speed recognition of Chip Scale Packages (CSP) and ball electrodes like those in Ball Grid Arrays (BGA), vastly improving real production capacity.
The YSM20R also handles super-small 0201 size (0.25 × 0.125 mm) components.
2) Optional features improving line operating rate without stopping the machine
Newly-developed Auto Loading feeder (ALF) that revolutionizes feeding tape components by eliminating reliance on user skill
Yamaha Motor has developed a new ALF that allows any operator to easily supply tape components by merely inserting the tape, all without stopping the machine. Yamaha’s unique center-open system, which eliminates the need to remove the top tape, reduces pick-up errors due to static electricity from fuzz or peeling.
In addition, a Yamaha-exclusive tape setting mechanism that extends towards the operator to simplify tape setting and a mechanism that allows for two reels to be set at once on the feeder greatly improves ease of use for the operator.
The ALF also offers a splicing-less* feature that significantly boosts operating rate by reducing machine downtime and work time, reducing the running cost for splicing work and making the recovery of top tape unnecessary. This ALF will be available on all current YS Series mounters (limited to those with the tape cutter specification) as an option.
*Eliminates the need to splice new tape to the existing tape being used when feeding components into the tape feeder, the device feeding electrical components.
sATS30NS Auto Tray Sequencer (ATS) for nonstop tray replacement
The “sATS30” 30-step fixed automatic tray supply unit has gained a new feature that removes empty trays and supplies new trays without interruption of automatic operation. Simply replace the empty trays, which are automatically ejected, with new trays and press the feed button to automatically set the new trays in the magazine. In addition, the entire magazine can be replaced during production changeovers.
Nonstop feeder carriage exchange system
Previously, the machine had to be stopped when removing the feeder carriage exchange to ensure safety. Now, Yamaha has installed a sliding shutter cover over the pick-up area of the opening that is created when the carriage is removed. The shutter automatically closes when the carriage is removed, eliminating the need to stop the machine for carriage replacement and thus improving machine operating rate.
Basic Specifications
(Optional: L1,200×W510 to L50×W50 mm)
L610×W415mm (single feed)
(single lane/dual lane)
Connector: 150×26 mm
0402: ±36 um/85,000 CPH
0603: ±40 um/90,000 CPH
Keywords:
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Contact: Tommy
Phone: +86 13691605420
Tel: 0755-85225569
Email: [email protected]
Add: No.94, Guangtian Road, Songgang Street, Baoan District Shenzhen