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LED Strip Production Line
LED Strip Production Line, This SMT Assembly line can produce LED strip automaticly. Widely used in SMT assembly field. High Speed, Automatic.
1. PCB loader
Micro computer controlled component ensures machine’s stable and reliable running.
Optional Fuji buttons interface or touch panel interface, convenient man-machine interaction.
Multiple sound and light alarming functions
Use standard magazines, good compatibility, load with 3 magazines at one time.
Lifting distance adjustable according to PCB, 4 kinds of distance(10mm, 20mm, 30mm and 40mm)
Loader configured with inner push board component, save the cost of buying PCB moving machine independently.
Automatic counting function make it easy of production statistic optional SMEMA port for communication between machines.2. LED strip solder paste printer
1. Product Functions
F-1200 a high accuracy lengthen printing robot designed for screen printing or stencil printing in SMT industry.
2. Product Features
a) Support wide spectrums of PCB size from 50mm x 50mm to 1200mm x 340mm and PCB thickness from 0.6mm to 6mm.
b) High printing resolution:
1. High positioning accuracy, repeat positioning accuracy ±0.01mm; printing accuracy 0.025mm.
2. Support glue printing
c) Automatic control improves production efficiency, controls quality and saves production cost:
1. Automatic stencil positioning;
2. Automatic PCB position calibrating.
3. Automatic adjustment of squeegee pressure;
4. Automatic printing;
5. Automatic stencil cleaning (dry-type, wet-type);
d) Adopt company independently developed suspended print head with programmable pressure adjustment. Support on-line real time pressure feedback and automatic squeegee pressure balancing.
e) Programmable motor controls separation speed and distance among squeegee, stencil and substrate, to realize multi-method separation.
f) Multi-functional PCB positioning and clamping system, for convenient fast and accurate PCB positioning.
g) Upward and downward visual positioning.
h) Built-in image processing system;
i) Support 2D, SPC functions.
3. Applicable pitches of Components
a) SMT Components such as resistors, capacitors, inductors, diode and triode: 0201, 0402, 0603, 0805, 1206 and other specifications.
b) IC: support SOP, TSOP, TSSOP, QFN packaging, min. pitch 0.3 mm; support BGA, CSP packaging, min. ball 0.2 mm.
c) Printing size?80mm x 50mm ~1200 mm x 340 mm;
d) PCB thickness: 0.6 mm ~ 6 mm
e) FPC thickness: less than 0.6 mm (excluding jig)
3. LED strip chip mounter JUKI KE 350 LED
4. LED strip 8 heating zones Reflow Oven A8
No.1 The unique advanced long life heating system
1.The heating system adopt the Swedish nickel heater with efficiency and energy-saving. The
peak wave length of the radiation power is 4UM with curved surface reflector increasing temperature ramp up speed, improve the thermal efficiency. The special forced-air circulation system make PCB and the component heated uniform and eliminate the "shadow effect" completely.
2. Using special high temperature barrier structure for heat preservation and special iron in
3. Using imported Taiwan SanYue long shaft high temperature blower motor and W shaped heat duct, no noise & vibration, convenient for maintenance.
4. Heating zones with porous aluminum plate directing the hot air to guarantee the heat evenly distributed to the PCB. Hood can open completely so that convenient for cleanup.
No.2 Smooth and reliable transmission system
1. The conveyor system use STK adjustable speed motor imported from Taiwan matched with the 1:150 turbine reducer can running smooth, speed varies in 0-1000mm/min.
2. Independent roller structure support and match stainless steel mesh belt to make the running smoothly and the speed precision is up to ±20 mm/min.
3.Special stainless steel mesh belt: durable and wear-resistant, long lifetime.
No.3 Stable and reliable electrical control system
1. It adopts imported thermostat control which owns fuzzy logic and PID close loop system. It can fast response to temperature changes and ensure temperature compensation by PID intelligent operation.
2. Using thermocouple imported from Taiwan to each temperature zone, it can fast and sensitive response the changes in each temperature zone, feedback and control timely, compensate the temperature stability in each zone.
3. Special SSR solid state relay matched with dedicated heat dissipating block improve the heat efficiency greatly and prolong the lifetime effectively. Non-contact output and fuzzy control function by thermostat, can monitor the changes of environmental temperature, controlling the heating device by minimum pulse, ensuring the high precision of the temperature control & the uniform internal temperature. The length ,direction, temperature distribution, all these meet with IPC standards .
4. Heat energy is abundant, heat up fast, it’s only need 20 minutes from room temperature to set-point temperature.
5. Failure diagnosis, visual & audio alarm.
6. Delay shutdown production function, uniform cooling after the shutdown: prevent hardwares thermal damaged.
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Flason Electronic Co, Ltd provide a full SMT Assembly Line solutions, including SMT reflow oven, Wave Soldering Machine, Pick and Place Machine, solder paste printer, PCB loader, PCB unloader, SMT AOI Machine, SMT SPI Machine, SMT X-Ray machine, SMT assembly line equipment, smt spare parts etc, any kind SMT machines you may need, please contact us by: wechat whatsapp:+86 13691605420, Skype: flasonsmt, Email: [email protected]
Phone: +86 13691605420
Email: [email protected]
Add: No.94, Guangtian Road, Songgang Street, Baoan District Shenzhen